Custom gauge faces made with my own two hands.

So you wanna make your own gauge faces?

Here you are. You've decided you don't like any of the mass market gauge faces available for your car (probably a Miata since you're at this site) and you want to make your own. Excellent! Welcome to a very cheap, very LONG project. Designing the gauges will take you anywhere from 2 to 60 hours. I use Adobe Illustrator but you can use Photoshop or AutoCAD or whatever program you're comfortable with and get great results. To make the process easier, I've uploaded high res scans of the stock gauge faces for you to import into your drawing program to streamline the gauge creation process a bit. I have both NA and NB. Grab a zip file and check it out. We'll talk about it in a minute.

After you create your design, you get to print your gauge faces. You must use a high quality color laser printer. A fancy dye-sub printer might work, but an ink jet WILL NOT. The spray adhesive will liquefy ink jet ink. I suggest going to Kinko's and spending $5 on a few sheets from their nicest color laser printer. Print 5-10 copies of your gauge faces and get them all run on the same printer. Different printers can and will put your tick marks on slightly different spots on the page.

Then you get to glue your two or three layer gauge faces together. This will take you the better part of an evening. Figure four hours to get at least one perfect set of gauges put together. It's nice to do this on an evening and let the spray adhesive dry overnight. You'll get a very solid gauge sandwich doing it like that.

The next day, you get to spend 2-3 hours with latex gloves on your hands while you cut out the gauges. Why? Because it's worth the time to protect your gauges from finger prints whenever you're handing them. For most types of ink and paper, you cannot wipe off finger prints. Better to spend an extra couple of hours wearing gloves than to stare at finger prints on your speedometer for the next few years.

FINALLY, you get to install the gauges and fit the needles. If you've done this before, it's a 10 minute job. It takes a bit longer your first time.

So you're up to about an 8 to 80 hour project. Still want to make gauges instead of just buy them?

Gauge Scans

NA	NB
US NA8 scans - 600 DPI	US NB1 scans - 600 DPI

A note about the scans: I have both NA and NB Miata gauge scans to help you out. You'll have to use these as the basis for what you make in Illustrator, AutoCAD, or Photoshop. You should use an art program that lets you draw on multiple layers to create your gauges. Put the background (black in the case of the stock gauges) on the second layer (the scan should go on the bottom layer), then the tick marks on the next layer, and the text on the top.

To make the mask layer, you'd simply make all your red tick marks white so that light shines through them but not the black gauge face. And to make the color layer, you'd delete your tick marks and numbers and make the gauge background whatever color you like. Save the two new layers into new files and bring them all to Kinko's.

Where is the FAQ?

Page down a bit. The Frequently Asked Questions section is after the section showing photos of all 3 layers of the gauge artwork. This seemed more logical to me than putting it up here.

The revlimiter.net Custom Gauge Face Method

Here's how we do it. We print 3-5 copies of the gauge faces. Why so many copies? Because you are going to make mistakes. Out of so many copies, you should be able to glue together at least one perfect set of gauges for your troubles. You'll be installing that set.


Layer 1: The top layer
Say hello to Shockwave. He'll be helping me through this how-to. Seriously. I like my tiny robots.

Back to that gluing I mentioned at the top. You're looking at the top layer of a 3-layer gauge face sandwich. It's on transparency. It contains all the colors and art that you'll look at every day while driving.


Layer 2: the mask layer
The mask layer is like a black and white version of your top layer. It keeps your black gauge faces black and lets the light shine through the tick marks. If you use a large wedge of red for your red-zone, you might do as I've done here and re-print it in red on the mask layer. It will make the red more vibrant. Otherwise, there is no other color. And this is the only layer of plain paper you'll use.


Layer 3: the color layer
The color layer is optional. You only need to print this layer if you want your gauges to light up with a color at night. Be warned that getting even color is pretty difficult. I've made gauge faces three times now and still haven't achieved really even colors. Notice the voids in the color? That is to let the red zones shine bright red and not purple (blue plus red in this case). Also, you'll notice a big black wedge over my red-zone. This is to cut down the brightness of that big red wedge. Without it, the red wedge is about 100% brighter than all of the surrounding numbers.

Everything clear? It's somewhat hard to explain this three-layer method without pictures. I hope they helped.

Frequently Asked Questions

• Can you send me the old template files that used to be here?
  Sorry, but no. I've been berated over email and message forums for years due to these templates. They just weren't very good. Most people couldn't understand them. It's better that you make the gauges yourself from the ground up. Use a program that you're comfortable with rather than try to learn the program that I'm comfortable with (Adobe Illustrator). I've been struggling with removing these templates for years, but I think it's for the best. I'll receive less hate mail and you'll be able to make yourself gauges that much faster without having to learn Illustrator.


• Can you help me make gauges for my Civic/Mustang/Ferrari/VW/Neon/Etc/Etc?
  NO. Sorry, but this page contains absolutely everything I know about making custom gauge faces. I have no idea if this method would be compatible with your car. If the lighting method your car uses is the same as what Mazda uses for the NA Miata, then it would work. Take your gauge cluster apart and scan your factory gauge faces (300 dpi should do it). Then immediately run a test print of the scans. Did it print the right size? Good, now load up Illustrator and start making tick marks.


• Can you make a set of gauges and sell it to me?
  I can indeed make you some gauges! Hit my store and take a look around. As of 2011, it's brand new and there's not that many designs, but it's a start. I have pre-designed gauges and can make custom sets based on your imagination.


• How about some Photoshop sample files? I'm good with it but have never learned this Illustrator crap.
  This is a question left over from when I used to offer Illustrator templates. It used to have information about how raster programs like Photoshop were bad and vector programs like Autocad were good. Now, I am of the opinion that you should just use whatever software you are comfortable with. That's why I have the high res gauge scans above. You can import them into any program and use them to scale your new gauges. So go ahead! Photoshop away!


• Do you have NB Miata gauges?
  Yes! There is a scan right above here. I was never able to make a decent Illustrator template for the NB (and many many folks said the same about my NA templates) so I had to turn away a whole generation of Miata drivers. Now, I have both.


• How about NC scans?
  Sorry. No. I've only ever sat in an NC once. I don't have a gauge cluster or scans of their gauges.


• How do I install the gauges once I've made them?
  For NA Roadsters (90-97) go here. For NB cars (99-05) go here. Sorry, no NC install. I've never even driven one...


• How do I rotate the needles (zero position) like you did here? Does the whole gauge rotate inside the housing?
  This is very easy and simple and elegant. I just about fell over when I learned how this is done. The needles on the speedo and tach automatically stop moving at some point on the dial regardless of where you put the zero mark. You are free to put the zero point anywhere you like on your tach and speedometer. When you go to put the needle back on, you just position it such that it stops at your new zero point. And for the lighting, you just chew away a bit of the gauge insides as I show in a photo below.


• How do I change the color of the gauges at night? How about white?
  For white, you'd just leave out the third color layer. If your lighting is uneven, you could print the color layer with a light grey on the hot spots. That should take care of it. As for other colors, you just print the color layer in something other than blue!


• How long will the ink last in sunlight without fading?
  I live in New Mexico with some of the brightest sun anywhere. 350 sunny days a year! I swapped out my last set of gauge faces after having them in place for three years. I couldn't see any fading. The red was as bright and vibrant on the old gauges as the ones I was putting in. Just use a high quality laser printer to print your gauges and you should be fine.

Your Shopping List

• Transparency Laser Paper - This is the stuff you may be familiar with from the days of overhead projectors. Most printers demand transparency paper designed for them. Figure out which model printer you're gonna print on and then buy paper for it.
• Regular 20-lb white paper - I've tried this project with heavier paper and it just doesn't work as well as regular old plain white paper.
• 3M Super 77 Spray Adhesive - You'll use this excellent spray-glue to stick your gauge layers together. It's about $9 per can and worth every penny.
• Fresh eXacto Blades - and an eXacto knife, obviously. Even if you've got an eXacto knife that you use every weekend for crafts or whatever, treat yourself to $2 worth of blades for this project. It makes cutting those tiny holes out of the faces way easier than using a dull blade.
• GOOD, sharp scissors
• Latex gloves - You'll ruin your printouts without them.
• A nice, plastic cutting board.
• One large, strong gem clip.
• A ruler or straight edge.
• A gauge needle tool or two flat blade screwdrivers wrapped in electrical tape.
• and, of course, tools to actually remove your gauge cluster. A #2 screwdriver should do it.

Making Custom Gauges

Step 1: Design some gauges.
It is time to sit in front of your monitor for a few hours/days/weeks and become one with your drawing program. But before you do that, you need to download a gauge scan from above. Then you'lll import the scans into Photoshop or Illustrator and immediately print them out. They should be the right size, since I was the guy who scanned them and tested them. But your printer might be special and need to have the scans re-scaled.

Once you have the background files in Photoshop/Illustrator, you'll get to begin overlaying vector artwork on top. This process takes between hours and weeks. But it's a lot of fun!


Step 2: Sorting.

Really inspect each individual sheet that you had printed. There will be problems with some of them. One gauge may be a little off-colored or splotchy. Cut those out and throw them away. You'll also probably get one or two sheets that are just perfect. Set those aside as the last ones you attempt to glue together.


Step 3: The Gluing.

If you notice in the shots above with Shockwave, I've got all 5 gauges laid out on each layer in perfect alignment? Yeah, I don't put them together like that anymore. It's much easier to cut each gauge out individually and spray them together one at a time like I'm doing here. I'm also only spraying one layer together each time.



Line up your layers very carefully. This takes a while, but you've got all night. Once you've got them lined up, stick on the BIG gem clip. Then hold it up to the light. Are the layers still aligned perfectly? Sometimes it takes a dozen tries to get them lined up just right.



When you get the top two layers put together, un-clip them and repeat the alignment for your color layer. This, for some reason, is much easier than aligning the first two layers. When you spray these together, make sure to spray a very light dusting. Even with laser printing, it is EASY to spray too much glue and melt the ink.



And this is what a decent gauge looks like when you've got it sprayed together. I say decent because the tick marks aren't actually lined up exactly right. I ended up throwing this one away.

Repeat at least 10 times. You want to have at least two full sets of GOOD gauge faces before you stop working for the evening. You don't want to make a mistake in the cutting step (5) in the morning and have to go back to the gluing step.


Step 4: Sleep.

While Shockwave surveys the progress and guards against cat attacks, I suggest leaving your gauges to dry for the night. You'll get a very strong bond between the layers and a nice, solid gauge face to cut out in the morning. You'll notice how my shirt changes in the next picture. I seriously slept between step 3 and step 5 and got some great, strong gauge faces for my troubles.


Step 5: Cut them out.

The cutting is a two step process. You do the first part with scissors. And if you missed the bit on the latex gloves at the top, I'll say it again. You must wear latex gloves. You can wipe off a few finger prints from the gauge faces. You cannot wipe off the amount that you'll put on while cutting the stupid things out. Your fingerprints will eat into the ink and destroy your gauge face. Wear gloves. And wipe off any latex smudges with a dry microfiber towel.



Cutting these things out is really easy if you have a laser for a hand.



After you get the shapes cut out, it is time to put down the scissors and pick up the eXacto knife. I've tried other things. A drill will destroy the gauge. Scissors won't work on the tiny holes. An eXacto is really the best thing. And a fresh, new, sharp blade really helps.



Cutting the square holes for the odometer is probably the hardest part. It's the making of the perfect rectangle that's difficult. It's easy to cut a bad one (and I've done many.) I'm using a small straight-edge here and a paper towel underneath to hold the gauge in place. It worked really well. If only I had a laser for a hand...


Step 6: Install!

I have created a very-complete set of instructions on every aspect of installing a set of gauge faces. NA Version here. NB Version here. There used to be a somewhat quick-and-dirty method in this page, but I decided to delete it and direct you to the big gauge install how-to (NA or NB) rather than possibly confuse a lot of folks.

Additional pictures